Firstly the system we used was usually designed as a lean to for these dimensions, but our client wanted a small curve over a narrow span, which created issues with the pvc tensioning and put a strain on the motor. Because of this design we also had issues with water pooling, which took several trips to solve.
We were asked to make matching PVC end fill panels at both ends of the structure, which was challenging given our end fill system was not designed to work with moving spline rafters. Getting the seal watertight was a real challenge for our installers, and required innovation on site to make work.
Installation space and access was limited. Taking the 8.2m long and over 100kg roll of spline and fabric onto the site in one piece required 8 people and a lot of colourful language to lift this over the neighbouring wall.
Once onsite, we had to work around a large spa and landscapers!
Our customer helpfully put in some extra concrete pads to take the posts, but they weren’t big enough, so extra concrete was required.
The attention to detail on this job was immense, right down to the lighting. Our client had a specific plan, and it included the lighting being split into 2 separate circuits, with the remote being programmed to turn them on and off separately.
This job was extremely time consuming and challenging, and to make the design work required quick thinking and trying new installation methods.